- Single-end design with bottle infeed and discharge from the same end, minimizing the risk of bottle contamination
- Main drive with frequency convertor
- Heating balance design with low steam consumption
- Pre-soaking section, multiple caustic sections and multiple label remove to guarantee for high cleaning rate. With enough soaking in caustic baths, hot water, warm water and fresh water multiple spraying
- Blowing fan at the end of the machine to blow caustic carryover into tank to reduce caustic consumption, thus keep caustic concentration in a balance condition. Incline bottle carriers in the front part of the washer to drain out the water residual out of the bottles. Blowing fans on sidewall to minimize the water residue of the cleaned bottles
- Unique groove profile track to make sure the spraying nozzle centering to each bottle pocket, thus fully clean the bottles
- High-strength and durable steel bottle pockets. plastic bottle pockets are optional
- Extra filter for inlet of label - removing box in caustic tank I to prevent spray nozzles clogging. Newly designed guide strap to support label - removing belt in caustic section I for better circulation. Air blower and brush at the exit of label-removing belt of caustic section I for efficient label removal
- Automatic control and easy operation with PLC and HMI, HMI shows machine running status and fault alarms
- Multi-function overload protection, auto stop at fault and fault detection when such occur:
- Temperature set point not reached
- Main drive overload
- Fresh water pressure lower than set point
- Water pump malfunction or pressure low
- Rotating arm bottle infeed with sync transmission chain, stable running, stronger and longer life time. Catch-and-push design bottl discharge with advanced reliable mechanism. Auto-returndevice for both infeed and discharge drive.
- Auto level control for each section.Temperatures in caustic I, caustic II, hot water baths, and of preheat spraying, caustic III, hot an warm water spraying are collected by temperature module, PID calculation is done via PLC, The analog output modules control and display temperatures
- Synchronized inner spraying system, Polished stainless steel for all the spraying pipes
- Online caustic concentration measuring device, Automatic caustic auto dosing system is optional
|
Model & Size |
XP30D Single-end Bottle Washer |
XP30E Single-end Bottle Washer |
XP42A Single-end Bottle Washer |
XP42B Single-end Bottle Washer |
XP42C Single-end Bottle Washer |
XP42C Single-end Bottle Washer |
|
Nominal Capacity |
24000 |
24000 |
36000 |
40000 |
40000 |
40000 |
|
Chain pitch |
155mm |
155mm |
155mm |
155mm |
155mm |
155mm |
|
Bottle pocket pitch |
93mm |
93mm |
93mm |
93mm |
93mm |
93mm |
|
Bottle Diameter |
60-82mm |
60-82mm |
60-82mm |
60-82mm |
60-82mm |
60-82mm |
|
Bottle Height |
160-295mm |
170-290mm |
170-290mm |
170-290mm |
170-290mm |
170-290mm |
|
Bottle pockets per carrier |
30 |
30 |
42 |
42 |
42b |
42 |
|
Bottle pockets carriers(total/loaded) |
320 / 312 |
376/368 |
320/312 |
352/344 |
376/368 |
438/430 |
|
Loading bottles |
9360 |
11040b |
13104b |
14448b |
15288b |
18060b |
|
Bottle pocket move tempo |
4.5 s |
4.51s |
4.2s |
3.78s |
3.78s |
3.78s |
|
Soaking time |
11.93 min |
27.5min |
21.84min |
11.5min |
23.18min |
27.59min |
|
Time of bottle staying in the machine |
23.4min |
15.13min |
11.13min |
21.67min |
12.7min |
16.25min |
|
Pre-soaking |
2 .03m3 |
2.03m3 |
2.8m3 |
2.8m3 |
2.8m3 |
3.2m3 |
|
DetergentI |
16.54m3 |
19.8m3 |
22.87m3 |
25m3 |
25m3 |
32.8m3 |
|
DetergentII |
15.38m3 |
15.38m3 |
21.3m3 |
21.3m3 |
21.23m3 |
26.7m3 |
|
DetergentIII |
7.68m3 |
7.68m3 |
10.6m3 |
18.4m3 |
10.6m3 |
10.3m3 |
|
DetergentIV |
- |
10.6m3 |
10m3 |
|||
|
DetergentV |
- |
9.8m3 |
||||
|
Heat Water |
1.5m3 |
7.68m3 |
2.1m3 |
2.1m3 |
1.9m3 |
1.9m3 |
|
Warm water |
1.5m3 |
1.38m3 |
1.9m3 |
1.9m3 |
1.1m3 |
1.1m3 |
|
Clean water consumption |
Water pressure at 0.15 0.2MPa: 0.5L/b |
Water pressure at 0.15 0.2MPa: 0.5L/b |
Water pressure at 0.15 0.2MPa: 0.5L/b |
Water pressure at 0.15 0.2MPa: 0.5L/b |
Water pressure at 0.15 0.2MPa: 0.5L/b |
Water pressure at 0.15 0.2MPa: 0.5L/b |
|
Clean steam consumption |
Steam pressure at 0.5MPa: 27kg/1000b |
Steam pressure at 0.5MPa: 27kg/1000b |
Steam pressure at 0.5MPa: 27kg/1000b |
Steam pressure at 0.5MPa: 27kg/1000b |
Steam pressure at 0.5MPa: 27kg/1000b |
Steam pressure at 0.5MPa: 27kg/1000b |
|
Total installed power |
66.55kW |
73kw |
88.64kw |
92.64kw |
97.34kw |
113.54kw |
|
Weight |
57t |
67t |
69.8t |
82t |
96t |
112t |
|
Operation weight |
109t |
130t |
137.7t |
160t |
185t |
215t |
|
Overal dimension (L*W*H) |
16.5×5.3×3.5 m |
18.1×5.3×3.5 m |
16.5×6.4×3.5m |
17.5×6.4×3.5m |
18×6.4×3.5m |
20.65×6.4×3.5m |
