Hydraulic Press Machine Upgrade with Proportional Valve Control System

🔧 Scope of Work:

• Replaced conventional valves with proportional valves for precise control of pressure and flow

• Replaced old motor and pump with new more efficient motor and pumps.

• Replaced conventional valves with proportional valves for precise control of pressure and flow

• Integrated electronic control and feedback system to monitor pressure, temperature, and operation cycles

• Enhanced press performance by improving response time and repeatability

• Conducted pressure testing and calibration to ensure stable operation up to 180 bar

• Installed new hydraulic piping, fittings, and control wiring for optimized performance

⚙️ Key Benefits:

• Better Press Control: Smooth and accurate pressure regulation

• Improved Production Efficiency: Faster cycle time and reduced downtime

• Energy Optimization: Reduced pump load during idle cycles

• Data Visibility: Display of system readings such as pressure, output quantity, and efficiency

• Long-Term Reliability: Lower maintenance frequency and improved machine lifespan

🏭 Outcome:

This successful upgrade improved the customer’s press precision, reliability, and productivity, showcasing our expertise in custom hydraulic system upgrades and proportional valve integration.