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Etepox Solution Sdn Bhd
Etepox Solution Sdn Bhd 201101019530 (947663-V)
营业
时间
星期一 - 星期五 9:00 AM - 6:00 PM
星期六 9:00 AM - 1:00 PM
星期日 休息
营业 休息
SSM
60122388020
erictoh855 WeChat QR
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Wechat ID: erictoh855

Training Guide for Epoxy Flooring Installation Team

05-Sep-2025

For Epoxy Coating & Epoxy Self-Leveling Systems

1. Objective of the Training
Equip installation crew with the knowledge, skills, and safety awareness required to correctly install epoxy-based flooring systems on-site, ensuring quality, durability, and compliance with manufacturer and project specifications.

2. Training Scope
This training covers:
  • Jobsite preparation & safety
  • Surface preparation
  • Material handling & mixing
  • Tools and application techniques
  • Troubleshooting and quality checks
  • Cleaning and maintenance
  • Final handover procedures

3. Roles and Responsibilities
Role Responsibility
Team Leader / Supervisor Coordination, quality control, schedule monitoring
Surface Prep Team Mechanical preparation, vacuuming, crack repairs
Mixing Operator Material mixing, ratio control, pot life monitoring
Applicators Apply primer, coating, or SL system as per spec
Safety Officer PPE enforcement, ventilation, spill response

4. Tools & Equipment Overview
Tool Use
Diamond grinder / Shot blaster Surface preparation
Industrial vacuum Dust removal
Mixing drill with paddle Resin + hardener mixing
Notched trowel / Gauge rake Self-leveling application
Short nap rollers Primer & coating application
Spike roller Deaeration (for SL)
Spiked shoes Movement on wet epoxy
PPE: gloves, respirator, goggles Health & safety

5.  Step-by-Step Work Instruction
5.1 Surface Preparation (For Both Systems)
  1. Mark work zones and isolate traffic
  2. Grind or blast concrete to remove laitance, old coatings, oil, etc.
  3. Repair cracks or holes with epoxy mortar
  4. Vacuum thoroughly
  5. Moisture check: Use moisture meter (must be <4%)

5.2 Material Handling and Mixing
Step Guidelines
Check TDS Always refer to manufacturer's mixing ratio and pot life
Use clean containers Avoid contamination
Mix Part A (resin) and Part B (hardener) Use slow-speed drill paddle
Mix for at least 2–3 minutes Scrape sides and bottom thoroughly
For SL: Add filler slowly Continue mixing until lump-free
 Important: Always apply mixed material within its pot life (usually 20–40 minutes depending on temperature).

5.3 Application Techniques
Epoxy Coating System (Roll Applied):
Step Description
Primer Apply using roller. Wait for full cure (check tackiness).
Main Coat Roller or squeegee apply, then backroll for uniformity.
Optional Topcoat PU or epoxy clear/top layer if needed for UV or chemical resistance.
Epoxy Self-Leveling System (Trowel Applied):
Step Description
Primer Apply and allow to cure (may broadcast sand if required).
Scratch coat (if surface uneven) Use flat trowel to cover imperfections.
Self-Leveling Pour and spread with notched trowel or rake.
Spike Roll Immediately roll to remove bubbles (within 10 mins).
Optional Topcoat Applied after full cure of SL layer.

6. Quality Control Checks
Checkpoint Method
Surface profile (CSP) Visual comparator
Ambient temperature/humidity Thermo-hygrometer
Wet film thickness Gauge check during application
Dry film thickness Use Elcometer (DFT) after cure
Adhesion Pull-off test (ASTM D4541)
Finish quality Visual inspection for bubbles, roller marks, levelness

7. Common Installation Mistakes & How to Avoid
Mistake Prevention
Uneven finish / ridges Use proper trowel angle and re-roll before gel time
Blistering Avoid applying on damp surfaces
Delamination Ensure surface prep and primer bonding are sound
Early foot traffic Respect curing time — barrier the area
Mixing ratio errors Use calibrated buckets or scale

8. Health & Safety
  • Wear gloves, goggles, and organic vapor respirators at all times.
  • Maintain good ventilation (fans or air movers).
  • Have spill kits and fire extinguishers nearby.
  • Do not eat or smoke near materials.
  • Dispose of waste and cleaning rags in metal bins.
  • Wash hands and exposed skin thoroughly after work.

9. Cleaning After Installation
  • Tools must be cleaned with solvent or water (as per resin type) before the epoxy cures.
  • Used containers should be properly disposed of (not in public drains).
  • Leftover mixed epoxy must be allowed to harden before disposal.

10. Final Handover & Maintenance Advice
  • Allow full cure before handing over: 5–7 days typical.
  • Clean floors with pH-neutral cleaners only.
  • Avoid dragging sharp objects or dragging heavy pallets.
  • Recoat timeline: within recoat window (as per TDS) or surface sanding will be needed.

11. Suggested Training Duration
Topic Time
Surface Prep 30 min
Mixing & Application 1 hour
QC & Troubleshooting 30 min
Safety 30 min
Tool Demo (Hands-On) 1–2 hours


 
总办事处

Etepox Solution Sdn Bhd 201101019530 (947663-V)
27-6 & 27-7, Menara Mutiara Central, No. 2, Jalan Desa Aman 1, Cheras Business Centre, 56100 Cheras, Wilayah Persekutuan Kuala Lumpur, Malaysia.

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网址: https://www.etepox.com
网址: https://etepox.newpages.com.my/
网址: https://etepox.onesync.my/

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