Common steel fabrication processes
Steel fabrication involves several key processes that can be executed manually or with advanced CAD and CNC technologies. These include:
- Cutting: Raw steel is cut into desired shapes using methods like saw cutting, laser cutting for precision, plasma cutting for thick steel, and waterjet cutting which avoids heat distortion.
- Bending and forming: Steel is shaped into angles, curves, or cylinders using techniques such as press brake bending for precise bends and roll bending for curved forms.
- Welding and assembly: Cut and formed components are joined by qualified welders using methods like MIG, TIG (for precision), and Stick welding (for rugged environments).
- Finishing: Assembled structures are finished to protect against corrosion and improve appearance using processes like galvanizing, painting/powder coating, and sandblasting to prepare surfaces.
- Machining: Material is precisely removed from steel for high-precision parts, employing techniques like milling and drilling for fasteners.
Steel fabrication projects vary from small custom components to large structural frameworks.
- Structural steel fabrication: Creates load-bearing frameworks for buildings and bridges, including beams, columns, and trusses.
- Heavy steel fabrication: Produces large, robust equipment for industries like mining and shipbuilding, such as tanks and pressure vessels.
- Light steel fabrication: Focuses on lightweight components for industries like automotive and aerospace, often involving thin steel requiring high precision.
- Custom steel fabrication: Creates unique components based on specific customer needs, common for one-off or small-batch production.
Due to inherent risks, strict safety measures are crucial.
- Personal Protective Equipment (PPE): Workers must wear protective gear including eye protection (safety glasses, goggles), hearing protection (earplugs, earmuffs), protective clothing (flame-resistant wear), and head protection (hard hats).
- Machinery and equipment safeguards: Equipment needs proper maintenance and safety guards.
- Proper training: Employees require consistent training on safety procedures and handling hazardous materials.