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Micro View Sdn Bhd
Micro View Sdn Bhd 1183894-M

14-Mar-2018

Laser welding of thermoplastic parts complements with traditional welding methods such as ultrasonic, vibration or heat elements. In the areas of low and medium power levels this is called beam-transmission welding process e.g. permanently sealed welding sensors or casings from the automotive supplier industry. Furthermore additional applications have evolved where the laser the material plasticized in the joining zone immediately prior to the pressing together. This method is for example in the wood-working industry for edgebanding of furniture parts or for the processing of fiber-reinforced plastic straps (tape) used in various industrial sectors.

Welding of plastics with diode lasers

Due to the high local energy input the plastic is warming up very fast without damaging the material, resulting in a homogeneous melt without creating fluff.

Principle

* Pictures:Courtesy of Laserline Gmbh*

Beam transmission welding process

  • Often used common welding process
  • Laser transmits through the upper part
  • Absorbtion in the lower part
  • Transformation of the laser energy into heat energy; the material melts onto the part
  • Work pieces are pressed together with a continuous clamping force
  • Rapid strength after solidification
  • Two established processes: contour welding and quasi-simultaneous welding

Advantages:

  • High welding seam quality
  • No fluff
  • Permanently sealed and invisible connections
  • Touchless, therefore no tool wear
  • High reproducibility
  • Gap bridging with high speed deflection systems (scanners)
  • Alternatively handling via CNC or robot systems
  • Availability 99.5%
Examples

* Pictures:Courtesy of Laserline Gmbh*










  • Actuators, sensors and housings in the automotive industry
  • Water filters, medical products
  • Tape placement in the carbody and aircraft manufacturing
  • Plastic mesh to protect against erosion in civil engineering
  • Tape wrapping for pressure vessels, seals, pipes
  • Laserwelding of edgeband at the narrow side of furniture parts
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Micro View Sdn Bhd (1183894-M)
27, Lorong Nagasari 5, Taman Nagasari, 13600 Perai, Penang, Malaysia.

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Website: http://www.microview.com.my

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