Pressure Regulators: Spring-loaded versus Pilot-operated

Direct-acting and pilot-operated regulators are two common types of pressure control devices used in natural gas and special gases systems. These regulators maintain consistent pressure and ensure safe and efficient gas distribution. Here's an overview of both types:

1. Operation:
   • The regulator uses a spring-loaded diaphragm to control the gas flow.
   • When downstream pressure increases beyond the set point, the diaphragm moves to reduce gas flow, and vice versa.
2. Simplicity:
   • These regulators have a straightforward design with fewer components, making them cost-effective and easy to maintain.
3. Response Time:
   • They react quickly to changes in pressure but might not be as precise as pilot-operated regulators in high-flow or high-pressure situations.
4. Applications:
   • Ideal for residential and small commercial gas systems.
   • Used in situations where the flow and pressure variations are minimal.

• Compact design.
• Lower cost.
• Easy installation and maintenance.

• Limited capacity for handling large pressure drops or high flow rates.
• Less stable in applications with fluctuating demand.

1. Operation:
   • These regulators use a small pilot regulator to control the operation of the main valve.
   • The pilot senses downstream pressure and modulates a control signal to the main regulator, which adjusts gas flow accordingly.
2. Precision and Stability:
   • The two-stage control mechanism ensures better accuracy and stability, even under fluctuating demand or challenging conditions.
3. Capacity:
   • Can handle higher flow rates and larger pressure differentials compared to direct-acting regulators.
4. Applications:
   • Common in industrial and high-capacity gas distribution systems.
   • Suitable for processes requiring tight pressure control.

• High flow capacity.
• Greater stability and precision in pressure control.
• Effective for systems with significant pressure variations.

• More complex and expensive than direct-acting regulators.
• Requires additional maintenance due to more components.

Comparison Summary

• Flow Requirements: For high flow, pilot-operated is preferred.
• Pressure Stability: Pilot-operated provides better precision and stability.
• System Complexity and Cost: Direct-acting is cost-effective for simpler systems.

Both types play a crucial role in ensuring safe, efficient, and reliable natural gas distribution tailored to specific system needs.

Do not know which regulator is suitable for you? Feel free to contact us, we will choose a right one for you.

List of Pressure Regulators

Video - Pressure Regulators: Spring-loaded versus Pilot-operated