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Etepox Solution Sdn Bhd
Etepox Solution Sdn Bhd 201101019530 (947663-V)
Business
Hours
Monday - Friday 9:00 AM - 6:00 PM
Saturday 9:00 AM - 1:00 PM
Sunday Closed
Open Closed
SSM
60122388020
erictoh855 WeChat QR
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Wechat ID: erictoh855

Importance of Mortar Screed & Its Application Method

05-Aug-2025

What is a Mortar Screed?
A mortar screed is a cement-based or polymer-modified layer of mortar applied over a structural concrete slab to:
  • Provide a level and smooth surface.
  • Achieve accurate floor levels and falls.
  • Improve floor strength and durability.
  • Act as a substrate for the final floor finish (epoxy, tile, vinyl, etc.)

Why Mortar Screed is Important
1. Leveling and Surface Correction
  • Concrete slabs are often rough and uneven.
  • Mortar screed ensures a flat, level surface suitable for high-performance coatings or finishes.
  • Prevents waviness, undulations, and pooling in final floor systems.
2. Thickness Control
  • Acts as a thickness build-up layer where epoxy or SL systems cannot economically correct unevenness (e.g., >5mm).
  • Helps correct falls/slopes in wet rooms, car parks, etc.
3. Load Distribution
  • Increases load-bearing capacity and shock resistance.
  • Especially important under heavy-duty epoxy systems, forklifts, or machines.
4. Improved Adhesion for Final Coats
  • Provides a clean, dry, and textured surface suitable for primers.
  • Reduces the risk of delamination or blistering in floor finishes.
5. Durability & Repair
  • Easier to repair or patch than full concrete.
  • Acts as a sacrificial layer that protects structural slab integrity.

Types of Screeds
Type Description
Cement-Sand Screed Standard 1:3 to 1:4.5 mix used for general leveling
Polymer-Modified Screed Improves bond, flexibility, reduces shrinkage
Epoxy Mortar Screed High-strength screed for industrial and heavy-load areas
Self-Leveling Screed Pourable compound for thin leveling layers (3–10mm)

 Mortar Screed Application Method
Step 1: Surface Preparation
  • Clean concrete slab thoroughly: remove oil, laitance, dust.
  • Mechanically grind or scarify if necessary.
  • Dampen surface (saturated surface dry – SSD) before screeding.
Step 2: Apply Bonding Agent
  • Brush on a bonding slurry (cement + SBR latex + water or epoxy primer slurry).
  • Apply screed wet-on-wet while the bonding agent is still tacky.
Step 3: Mixing Mortar
  • Mix cement:sand ratio (1:3 to 1:4.5) by weight or volume.
  • Add water slowly for workable, non-slump consistency.
  • For polymer screeds, add admixture as per supplier instructions.
Step 4: Screed Placement
  • Place mortar onto the floor area and spread evenly.
  • Use screed battens or screed rails for leveling reference.
  • Compact with trowel or wooden float to ensure no voids.
Step 5: Levelling and Finishing
  • Use aluminum straight edge or darby to level.
  • Trowel smooth or leave textured depending on final finish.
Step 6: Curing
  • Keep covered with wet hessian or curing compound for at least 5–7 days.
  • Avoid traffic until full cure is achieved (usually 7–14 days depending on thickness).

Recommended Thickness
Application Screed Thickness
Standard cement-sand 25–50 mm
Bonded screed Minimum 15–25 mm
Unbonded (on plastic sheet) ≥50 mm
Floating (on insulation) ≥65 mm (domestic), ≥75 mm (industrial)
Epoxy mortar screed 5–15 mm typical

 Common Issues & How to Avoid Them
Issue Cause Prevention
Cracking Shrinkage, poor curing Use proper water/cement ratio, cure well
Debonding Poor substrate prep Always clean, roughen, and use bonding slurry
Hollow sound Inadequate compaction Press and compact well during placement
Surface dusting Weak mix, overwatering Use proper mix and good curing
Uneven finish Poor levelling tools or method Use screed rails and straight edges

Best Practices
  • Always follow manufacturer recommendations for polymer or epoxy-modified screeds.
  • Apply in manageable sections to avoid cold joints.
  • Where epoxy or self-leveling will be applied later, leave surface slightly textured (not polished).
  • Always protect screed surface from early drying, water exposure, or foot traffic during cure.

When is Screed Necessary Before Epoxy?
Screeding is highly recommended when:
  • The slab has undulations >3 mm over 2m.
  • A slope or gradient is required (e.g., for water drainage).
  • The surface is too rough or porous for direct epoxy.
  • You want to raise the floor level economically before final coating.
Main Office

Etepox Solution Sdn Bhd 201101019530 (947663-V)
27-6 & 27-7, Menara Mutiara Central, No. 2, Jalan Desa Aman 1, Cheras Business Centre, 56100 Cheras, Wilayah Persekutuan Kuala Lumpur, Malaysia.

Tel:

Email:
Website: https://www.etepox.com
Website: https://etepox.newpages.com.my/
Website: https://etepox.onesync.my/

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