The XTOP Tube Qualify 3D Optical Bending Tube Measurement System is an advanced non-contact 3D inspection solution designed to measure and analyze bent tubes with unmatched speed and accuracy. Developed by XTOP 3D, a pioneer in optical measurement technology, this system enables manufacturers in automotive, aerospace, rail transportation, and precision engineering to achieve consistent, high-quality production standards.
With cutting-edge optical technology, Tube Qualify captures 3D data of complex tube geometries within seconds — eliminating the need for physical fixtures or manual gauges while providing traceable, repeatable results.
About XTOP 3D
XTOP 3D has been at the forefront of optical measurement innovation for over a decade, focusing on research, development, and technical solutions in 3D optical inspection. Their systems serve over 500 customers globally across manufacturing, R&D, and academic sectors.
Technical Strength
- 500+ service cases and customers across multiple industries
- 100+ patents and software copyrights
- 20+ independently developed products
- 10+ years of core technical experience in 3D optical measurement
Why Tube Measurement Matters
Tube components are essential in automobile, aerospace, and rail transport industries due to their dual role as pipes and mechanical structures. However, their complex shapes and tendency to deform during bending make precision measurement a major challenge.
Traditional inspection relies on contact-based manual tools, which are slow, imprecise, and can scratch delicate surfaces. The Tube Qualify 3D Optical Tube Measuring System revolutionizes this process by using non-contact optical scanning to deliver fast, accurate, and damage-free measurements.
Key Technical Features
- Industry-first innovation with independent intellectual property rights
- Customizable design with rich functionality and flexible configuration
- Simultaneous multi-pipe measurement with multi-threaded processing
- Non-contact optical measurement suitable for all tube materials
- Digital and traceable inspection results
- Universal application across multiple tube categories and shapes
- Fixture-free inspection reducing mold and labor costs
- 3D high-precision accuracy unaffected by operator influence
- Dual-side open design for measuring longer pipes
- Military-grade build with LED backlight and modular structure
Technical Advantages
High-Efficiency Measurement
Captures and processes data within 2 seconds, reducing inspection time by over 10×. It can simultaneously measure multiple tubes and send real-time correction feedback to tube benders, increasing productivity and precision.
Non-Contact, Multi-Material Capability
Works with steel, aluminum, copper, composite, and elastic hoses. Eliminates clamping requirements and surface scratches, allowing accurate measurement of various diameters and shapes.
Simple Operation, Powerful Results
The intuitive software interface provides clear digital measurement results, reducing setup and inspection time while increasing overall efficiency.
Technical Specifications
| Model | TubeQualify D8 | TubeQualify X10 | TubeQualify X16 |
|---|---|---|---|
| Camera Resolution | 300 Million pixels × 8 | 600 Million pixels × 10 | 1200 Million pixels × 16 |
| Table Size | 600 × 600 mm | 1315 × 680 mm | 2700 × 1200 mm |
| Maximum Effective Range | 550 × 550 × 200 mm | 1200 × 600 × 300 mm | 2600 × 1100 × 500 mm |
| Bend Angle Range | 3–180° | 3–180° | 3–180° |
| Length Range | 10–500 mm | 20–1200 mm | 50–2600 mm |
| Diameter Range | 2–50 mm | 2–100 mm | 3–220 mm |
| Angle Accuracy | ±0.05° | ±0.05° | ±0.05° |
| Length Accuracy | ±0.1 mm | ±0.1 mm | ±0.1 mm |
| Alternative Functions | Tube inspection / Tube reverse modeling / Tube bender commissioning | ||
Software & Digital Capabilities
- 3D Tube Measurement & Reconstruction: Rebuilds 3D geometry for CAD comparison.
- Reverse Engineering: Captures XYZ and YBC data from physical tubes for redesign and manufacturing.
- Real-Time Tube Bender Feedback: Sends correction data to CNC tube benders for immediate adjustment.
- 3D & 2D Analysis: Enables cross-section and point-based comparison.
- Automated Reporting: Generates detailed visual and numerical inspection reports.
- Customizable User Modes: Adaptable workflows for design, production, and inspection stages.
Applications
- Automotive manufacturing – exhaust, fuel, and hydraulic tubes
- Aerospace & aviation – structural and fluid transfer systems
- Rail transportation – pneumatic and brake pipe systems
- Precision manufacturing & R&D – prototype and component analysis
- Industrial equipment – general bent tube quality control
Production Intelligence & Automation
- Tube Online Inspection: Compares measured data with theoretical values and generates reports in real time.
- Tube Processing Instruction: Sends correction values to CNC tube benders for automatic adjustment.
- Reverse Tube Measurement: Generates XYZ and YBC data for reverse design or re-engineering.
- Non-Standard Tube Measurement: Restores and corrects data deviations using intelligent calibration methods.
Why Choose REV LD Technologies
- Authorized Malaysian representative of XTOP 3D
- Comprehensive installation, commissioning & product training
- Troubleshooting, inspection & repair services
- Spare part sourcing & preventive maintenance
- Calibration & testing services (ISO 17025 & ISTA Standards)
- On-site metrology and fabrication services
With offices in Penang, Kuala Lumpur, and Johor, we provide nationwide coverage and expert technical support.
Conclusion
In summary, the XTOP Tube Qualify 3D Optical Bending Tube Measurement System, distributed by REV LD Technologies, provides a revolutionary approach to tube inspection and correction. With non-contact optical precision, real-time CNC integration, and intelligent data analysis, it enhances production efficiency, accuracy, and quality across Malaysia’s manufacturing industries.
BR 23554 
VN 10328 
US 2932 
AR 2354 
MY 1491 
CN 1316 
EC 1103 
SG 696 
