SA-CTP800: Fully Automatic Multi-Wire Terminal Crimping, Tinning, and Housing Insertion System
High-Efficiency Wire Harness Assembly with Dual CCD Vision
The SA-CTP800 is a sophisticated, multi-functional powerhouse designed to automate the most complex wire harness assembly tasks. This all-in-one system handles cutting, stripping, double-ended crimping, and housing insertion, while uniquely offering twisting and tinning capabilities.
Equipped with a Dual CCD Visual Inspection System, the SA-CTP800 ensures every stripping and insertion action is verified for 100% accuracy, significantly reducing labor costs and eliminating human error.
Why Choose the SA-CTP800?
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Ultimate Versatility: Toggle functional modules on or off with a single click. Configure the machine for double-ended crimping, or choose to crimp one end while the other is automatically twisted and tinned.
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Precision Tinning & Twisting: Achieve a consistent, uniform coating for optimal conductivity, perfect for subsequent soldering or terminal blocks.
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Intelligent Automation: Features an integrated vibratory bowl feeder for seamless housing delivery and a user-friendly color touchscreen for intuitive control.
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Smart Memory Management: Store up to 100 product profiles. Recall existing parameters instantly to eliminate setup time and minimize material waste during changeovers.
Performance Features
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Integrated Assembly: Simplifies the complex process of inserting crimped wires into connectors, replacing manual labor with high-speed automation.
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Advanced Components: Engineered with premium hardware, including Airtac pneumatics, Hiwin guide rails, and high-resolution Samkoon displays.
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High-Performance Motors: Driven by a combination of 10 high-precision closed-loop motors (Leadshine/Best) for unmatched repeatability.
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Zero-Defect Quality Control: Integrated sensors monitor air pressure, motor health, and stripping accuracy. Defective products (less than 0.3%) are automatically discharged, ensuring only perfect parts reach your customer.
Technical Specifications
| Parameter | Specification |
| Model | SA-CTP800 |
| Wire Range | 14 AWG – 32 AWG (Customizable) |
| Cutting Length | 35 – 800 mm |
| Stripping Length | 6 + 9 mm (Standard) |
| Twisting & Tinning | 3 – 9 mm (Twisting) / 0 – 9 mm (Tinning) |
| Production Capacity | Approx. 4,500 PCS/Hour (e.g., 1.25 Terminal, 2P Housing) |
| Defect Rate | < 0.3% (Automatic Discharge) |
| Functions | Cutting, Stripping, Crimping, Twisting, Tinning, Housing Insertion |
| CCD Inspection | Dual-Lens (Stripping & Insertion Verification) |
| Hardware | Airtac (Cylinder), Hiwin (Rail), TBI (Screw Rod) |
Integrated Detection Systems
To ensure maximum uptime and quality, the SA-CTP800 monitors:
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Terminal crimping force and position.
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Housing insertion depth and alignment.
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Wire shortage and stripping dimensions.
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Motor and air pressure abnormalities.
