Product Introduction: SA-CB6010
Fully Automatic Multi-Wire Cutting, Stripping, Crimping, and Housing Insertion Machine
The SA-CB6010 is a high-performance, fully automatic machine designed for cutting, stripping, and crimping multiple single wires, followed by precise insertion into plastic housings. It supports double-ended terminal crimping and housing insertion, with a modular design that allows each functional unit to be toggled on or off via the software.
The system features two integrated vibratory bowl feeders to automate the housing supply process, ensuring a seamless production cycle.
Key Capabilities
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Precision Assembly: The standard model can process up to 8 different wire colors, inserting them into the housing in a programmed, orderly sequence.
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Quality Assurance: Each wire is individually crimped and inserted to ensure maximum seating accuracy and terminal retention.
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Intuitive Control: A user-friendly color touchscreen interface makes parameter settings simple. The system stores up to 100 product profiles, allowing for instant changeovers and high repeatability.
Technical Features
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High-Precision Feeding: Independent wire-pulling structures allow for flexible processing of any length within the machine's range.
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Dual-End Versatility: Features four workstations (front and rear). Each can be operated independently to maximize production efficiency.
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Advanced Crimping: The crimping unit utilizes a variable frequency motor with an adjustment accuracy of $0.02\text{ mm}$.
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3-Axis Insertion: Plastic housing insertion uses a 3-axis split operation for high speed, while guided methods protect the terminal's functional areas.
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Smart Defect Isolation: Features a flip-type isolation system that 100% segregates defective products from the finished lot.
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Premium Components: Built with world-class hardware, including Airtac pneumatics, Hiwin guide rails, Inovance servo motors, and Samkoon HD displays.
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Integrated Monitoring: Equipped with a Japanese double-channel terminal pressure monitor. Visual and pressure sensors detect defects in real-time; if a defect is found, the wire is rejected immediately rather than being inserted into the housing.
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Automated Safety: If the production error rate exceeds a user-defined threshold, the machine triggers an alarm and shuts down automatically to prevent material waste.
Technical Specifications
| Parameter | Specification |
| Model | SA-CB6010 |
| Wire Range | 18 – 22 AWG (Customizable for other sizes) |
| Power / Voltage | 4.5 KW / AC 220V, 50Hz |
| Air Pressure | 0.4 – 0.6 MPa |
| Crimping Force | 2.0T (Standard) |
| Stripping Length | 0.1 – 6.0 mm (Both ends) |
| Connector Size | Min: 5x6x3 mm / Max: 40x21x18 mm |
| Max Pin Capacity | Single row (20 holes), Max 3 rows |
| Max Wire Colors | 8 colors (Standard) |
| Processing Length | 80 – 900 mm (Exposed wire after insertion) |
| Throughput Speed | 2,200 – 2,400 wires/hour (Material dependent) |
| Cutting Accuracy | $\pm(0.5 + L \times 0.2\%)\text{ mm}$ |
| Dimensions | 1500L * 1550W * 1960H (mm) |
Detection & Safety Systems
To ensure zero-defect production, the SA-CB6010 includes:
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CCD Vision System: Single-lens detection for stripping quality and housing seating.
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Multi-Point Sensors: Low pressure, motor abnormality, wire shortage, and terminal crimp force monitoring.
