SA-LL820: Fully Automatic Multi-Functional Wire Processing System
Cutting, Stripping, Crimping, Housing Insertion, Twisting & Tinning
The SA-LL820 is an advanced, multi-functional wire processing powerhouse designed for maximum production flexibility. It offers a fully automated solution for cutting, stripping, and crimping, with the unique ability to handle plastic housing insertion on one or both ends.
What sets the SA-LL820 apart is its modular versatility: users can independently toggle functions via the software. For instance, you can choose to crimp and insert a terminal on one end while simultaneously twisting and tinning the other—all in a single, high-speed cycle.
Why Choose the SA-LL820?
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Dual-Process Flexibility: Easily switch between terminal crimping and tinning/twisting depending on your specific production needs.
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Multi-Wire & Flat Cable Support: This machine isn't just for single wires; it is optimized for splitting and processing flat cables. For smaller connectors, it can process multiple groups of flat cables at once, effectively doubling your output.
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Intelligent Automation: Equipped with two vibratory bowl feeders for automatic housing supply and a user-friendly color touchscreen that stores up to 100 product programs for instant setup.
Key Features
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Precision Performance: Driven by high-precision servo motors for stable, high-speed operation and a significantly lower failure rate.
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Advanced Quality Control: Optional integration of CCD visual inspection, terminal crimp force monitoring, and housing withdrawal force detection ensures 100% quality assurance.
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Quick Changeover: Process various terminal types by simply swapping the applicator, feeding system, and insertion fixture.
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Smart Twisting Mechanism: Features an automatic reset function, allowing the machine to handle different wire diameters without manual adjustment of the twisting device.
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Self-Diagnostic System: All internal circuits include signal indicators for rapid troubleshooting, minimizing downtime.
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Safety & Comfort: A fully enclosed protective cover ensures operator safety and significantly reduces industrial noise.
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Seamless Output: Includes an integrated conveyor belt for the orderly transport of finished products.
Technical Specifications
| Parameter | Specification |
| Model | SA-LL820 |
| Cutting Length | 55 mm – 800 mm |
| Stripping Length (Head) | 0.1 mm – 10 mm (Standard) |
| Stripping Length (Tail) | 0.1 mm – 8 mm (With Twisting/Tinning option) |
| Applicable Wire Size | AWG #18 – AWG #32 |
| Conduit Outer Diameter | 1.5 mm – 5.0 mm |
| Crimping Force | 2.0T (Customizable) |
| Production Capacity | 1,300 – 1,700 PCS/H |
| Power Supply | AC 220V, 50/60Hz |
| Air Pressure | 5 – 7 kgf |
| Dimensions | 1700L * 2500W * 1700H (mm) |
Integrated Detection Devices
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Terminal Pressure Management (Real-time crimp monitoring)
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CCD Visual Inspection (For stripping and insertion accuracy)
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Wire/Housing Presence Sensors
