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BrightAir Engineering Sdn Bhd
BrightAir Engineering Sdn Bhd 200101013712 (549469-M)

15-Dec-2016

Industrial Ventilation • Direct Exhaust

Industrial Ventilation & Direct Exhaust System

Control fumes, heat, dust, and odors with an Industrial Ventilation & Direct Exhaust System designed to capture contaminants at the source—using engineered hooding, ducting, fans, and safe discharge to protect people and processes.

Source Capture
Hoods and pickup points reduce airborne spread by capturing contaminants where they are generated.
Stable Airflow
Proper duct sizing and fan selection maintain consistent extraction across multiple points.
Safer Discharge
Exhaust is routed and released responsibly, helping reduce re-entrainment and indoor buildup.

Why install direct exhaust ventilation in factories?

Good ventilation reduces exposure to fumes and airborne particles, improves comfort in hot areas, and supports stable production by keeping workspaces cleaner and more visible.

Better Indoor Air Quality

Remove fumes and haze quickly to improve visibility and reduce lingering odors.

  • Lower fume buildup near workstations
  • Cleaner air in production zones
  • Improved comfort for operators

Supports Safety & Housekeeping

Reduce airborne settling that can create residue on floors, machines, and surfaces.

  • Less dust deposition on equipment
  • Reduced odor spread between areas
  • Helps maintain cleaner production lines

Flexible for Many Processes

Suitable for localized sources or multi-point extraction across a facility.

  • Welding, soldering, and cutting
  • Painting prep areas and mixing zones
  • Heat and smoke extraction
Typical direct exhaust applications:
  • Welding fume extraction hoods
  • Machine mist/smoke exhaust
  • Battery charging room ventilation
  • Heat extraction for ovens/lines
  • Dusty processes (with pre-filtration)
  • General exhaust for production areas

How does an Industrial Ventilation & Direct Exhaust System work?

The system captures contaminated air through a hood or pickup point, transports it via ducting, and uses an exhaust fan to discharge air outside. Good design focuses on capture efficiency, airflow balance, and safe discharge location.

Main components (typical)

  1. Hood / inlet (canopy, slot hood, side draft, enclosure pickup).
  2. Ducting (proper diameter, smooth routing, controlled velocities).
  3. Fan / blower (selected for required airflow and static pressure).
  4. Accessories (dampers, flexible connectors, silencers if needed).
  5. Discharge stack (height and location to reduce re-entrainment).

What you get

  • More effective fume control at source points
  • Balanced extraction across multiple stations
  • Improved comfort by removing heat and odors

Design note: The hood design and capture velocity are often more important than “bigger fan power.” Correct pickup positioning can dramatically improve performance.

What maintenance does a direct exhaust system need?

Routine checks keep airflow stable and prevent efficiency loss from duct buildup, loose connections, or fan wear. A simple maintenance plan helps ventilation performance stay consistent throughout the year.

Routine checks

  • Inspect hood positions and ensure capture area is not blocked
  • Check duct joints, hangers, and vibration points
  • Verify fan belt condition (if belt-driven) and listen for abnormal noise

Even minor duct leaks can reduce extraction at the hood.

Performance & cleaning

  • Measure airflow periodically (or check pressure indicators)
  • Clean accumulated dust/oil residue in ducting where applicable
  • Confirm discharge outlet is clear and protected from rain entry

If extraction drops, checking dampers and duct restrictions is a fast first step.

Good practice: Label each branch duct and damper position. During troubleshooting, it speeds up balancing and restores airflow faster.

FAQ

Common questions about industrial ventilation design, exhaust routing, and system performance.

General ventilation dilutes contaminants in a larger area using fresh air exchange. Local exhaust ventilation (LEV) captures contaminants at the source using hoods and ducting, which is usually more effective for fumes, dust, and smoke near workstations.

It depends on the contaminant type and local requirements. Some applications can discharge safely with correct routing, while others require filtration (dust collector, scrubber, mist collector, activated carbon, etc.) before release. We recommend based on your process and compliance needs.

Sizing is based on required capture airflow at each hood, duct velocities to prevent settling, total static pressure, and discharge routing. The goal is stable airflow at the hood, not just maximum fan power.

Common causes include hood placement too far from the source, insufficient airflow, blocked ducting, incorrect damper balancing, or cross drafts from fans/doors. A quick site check can identify whether the issue is airflow, layout, or maintenance-related.

Note: Always follow your facility’s safety procedures and local regulations for ventilation, discharge routing, and emissions control.

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BrightAir Engineering Sdn Bhd 200101013712 (549469-M)
17, Lorong Perusahaan Sg. Lokan 3/4, Kaw. Perusahaan Sg. Lokan, 13800 Sg. Dua, Butterworth, Penang, Malaysia.

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网址: https://www.brightair.com.my
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