SA-LH235: Automatic Bulk Insulated Terminal Crimping System
High-Efficiency Wire Processing with Integrated Vibratory Feeding
The SA-LH235 is a sophisticated, fully automatic solution designed for the high-speed processing of bulk insulated terminals. By utilizing an advanced vibratory plate feeding system, this machine eliminates the bottlenecks associated with manual loose terminal handling. Additionally, the integrated wire-twisting function ensures perfect alignment, effectively preventing "reverse wire" defects and ensuring a flawless crimp every time.
Smart Control & Precision
Equipped with an intuitive color touchscreen interface, the SA-LH235 allows operators to set cutting lengths, stripping depths, twisting force, and crimping positions with ease. The onboard memory stores multiple product programs, enabling instant job changeovers and minimizing downtime.
Quality Assurance & Customization
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Pressure Monitoring (Optional): Maintain 100% quality control with real-time pressure curve analysis. The system automatically halts production and alerts the operator if any abnormality is detected.
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Conveyor Integration: For long-wire processing, an optional conveyor belt is available to organize finished leads neatly into a receiving tray.
Key Advantages
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Versatile Multi-Purpose Design: Switch between different terminal types simply by replacing the applicator.
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Advanced User Interface: Features a multilingual (English/Chinese) touchscreen for total parameter control.
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Gentle Wire Handling: High-torque wheel feeding motors ensure consistent lengths while preventing insulation damage or marking.
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Ultra-Quiet Operation: The "Mute" crimping technology provides uniform force with significantly reduced noise levels. Compatible with horizontal, vertical, and flag-style applicators.
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Industry 4.0 Ready: Advanced software supports network order receiving, remote monitoring, and seamless integration with your MES system.
Technical Specifications
| Parameter | Specification |
| Model | SA-LH235 |
| Wire Range | 6 – 16 $mm^2$ (AWG #16 – #6) |
| Cutting Length | 80 mm – 9,999 mm (0.1 mm increments) |
| Stripping Length | 0 – 15 mm |
| Crimping Force | 12 Tons |
| Stroke | 30 mm |
| Compatible Molds | Universal OTP or Hexagonal Molds |
| Throughput | 500 – 800 pieces/hour (Subject to wire type) |
| Detection Systems | Air pressure, wire presence, terminal seating, and crimp force (optional) |
| Functions | Cutting, stripping, crimping, pipe threading/shrinking, and laser marking (optional) |
| Control System | SCM + Industrial Computer |
| Dimensions | 3000L * 1000W * 1800H (mm) |
