SA-YX2C2: Fully Automated Multi-Wire Terminal Crimping & Housing Insertion System
The SA-YX2C2 is an advanced, high-precision industrial solution designed for the automated cutting, stripping, and crimping of multiple single wires, followed by seamless insertion into plastic housings. Engineered for versatility, this system supports double-ended terminal crimping and housing assembly within a single, streamlined process.
Precision Meets Flexibility
Equipped with two dedicated vibratory bowl feeders, the SA-YX2C2 automates the delivery of plastic housings. The system is fully modular; each functional unit can be toggled via the software to meet specific production requirements.
-
Multi-Color Support: Process up to 8 different wire colors in a single sequence.
-
Sequential Assembly: Wires are crimped and inserted one by one, ensuring 100% seating accuracy for every terminal.
-
Intuitive Control: A user-friendly HD color touchscreen allows for easy parameter adjustments and stores up to 100 unique product profiles for instant recall.
Core Technical Features
-
High-Precision Feeding: An independent wire-pulling structure ensures accurate processing for any length within the machine's range.
-
6-Workstation Design: Features six independent workstations (front and rear) that can be enabled or disabled to optimize production flow.
-
Variable Frequency Crimping: Driven by a high-torque motor with an adjustment precision of $0.02\text{ mm}$.
-
3-Axis Insertion Logic: Utilizes a 3-axis split operation to maximize speed while protective guides prevent damage to terminal contact areas.
-
Smart Defect Management: Features a flip-style isolation gate. If a defect is detected by the CCD vision system or pressure sensors, the wire is automatically rejected before insertion, preventing the waste of plastic housings.
-
Industrial Grade Components: Built with world-class hardware, including Airtac pneumatics, Hiwin guide rails, Inovance servo motors, and Leadshine closed-loop drives.
-
Smart Monitoring: Includes a Japanese dual-channel terminal pressure monitor and digital high-precision air valves to control back-pull strength.
Technical Specifications
| Parameter | Specification |
| Model | SA-YX2C2 |
| Wire Range | 16 AWG – 30 AWG (Customizable) |
| Power / Voltage | 4.8 KW / AC 220V, 50Hz |
| Crimping Force | 2.0T (Standard) |
| Stripping Length | Head: 0.1 – 6.0 mm / Rear: 0.1 – 10.0 mm |
| Connector Size | Min: 5x6x3 mm / Max: 40x25x25 mm |
| Max Pin Capacity | Single row (20 holes) / Max 3 rows |
| Processing Speed | 2,000 – 2,200 wires/hour (Material dependent) |
| Cutting Accuracy | $\pm(0.5 + L \times 0.2\%)\text{ mm}$ |
| Dimensions | 2400L × 1500W × 1900H (mm) |
Comprehensive Detection Systems
To ensure a zero-defect output, the SA-YX2C2 monitors every stage of production:
-
CCD Vision: Detects stripping quality and confirms housing insertion.
-
Sensors: Low pressure, motor abnormality, wire shortage, and terminal crimp force detection.
-
Auto-Shutdown: The machine will alarm and stop if the defect ratio exceeds your pre-set safety limit.
