SA-PC3900: High-Precision Fully Automatic Dual-End Processing & Crimping System
The SA-PC3900 is an industry-leading, fully automated solution designed for high-volume wire processing. Integrating advanced PLC logic with high-performance servo motor control, this system streamlines complex tasks—from wire cutting and core separation to dual-end inner frame crimping—all while ensuring 100% quality via integrated CCD vision inspection.
Why Choose the SA-PC3900?
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Maximum Efficiency: Significantly reduces labor costs while boosting output through a fully digitized, user-friendly touchscreen interface.
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Zero-Defect Philosophy: Equipped with multi-stage CCD vision systems that perform color discrimination and polarity checks. If an error is detected, the machine halts the process before crimping to save materials.
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Premium Componentry: Built for durability with global brands: Panasonic PLC and Servo Motors, AirTAC Pneumatics, and ABBA Linear Guideways.
Intelligent Dual-End Functionality
The SA-PC3900 features synchronized head and tail processing stations, each equipped with:
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Automated Preparation: Precision wire feeding, cutting, and stripping.
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Advanced Vision Logic: CCD-based color discrimination and core wire separation.
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Smart Safety: Core molding and stripping with CCD color confirmation (automatically prevents crimping if color sequence is incorrect).
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Quality Assurance: Inner frame crimping followed by a rigorous CCD re-inspection for copper wire leakage and polarity accuracy.
Technical Specifications
| Feature | Specification |
| Model | SA-PC3900 |
| Voltage | AC 220V/50Hz – 380V |
| Crimping Force | 4.0T |
| Yield Rate | $\ge 99\%$ (Complete cycle: cut, strip, and dual-end crimp) |
| Air Pressure | 0.45 – 0.65 MPa |
| Productivity |
700–800 pcs/h ($2\text{–}3\text{m}$ length) 900–1,100 pcs/h ($< 2\text{m}$ length) |
| Weight | 3,000 kg |
| Dimensions | 5,800mm (L) $\times$ 2,100mm (W) $\times$ 1,860mm (H) |
Key Built-in Inspections
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CCD Color Recognition: Ensures every wire matches the programmed sequence.
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Polarity Re-inspection: Prevents electrical failures in finished products.
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Copper Leakage Detection: Visual monitoring of the crimp area for stray strands.
