1025 Spring Machine 弹簧机
The precision wire turning structure enables the steel wire to use a pair or several pairs of precision rollers to press the steel wire and rotate it, pushing the steel wire forward, and relying on the limiting and guiding effects of the upper and lower ring diameter rods to shape the steel wire. The steel wire continuously moves forward in the respective grooves of the upper and lower coil diameter rods. By controlling the position of the upper and lower coil diameter rods, the size of the spring coil diameter can be controlled. The pitch rod is a vertical movement of the paper surface, which is used to form a thread angle for the wound steel wire.
By controlling and adjusting the position of the pitch rod, the size of the barrel pitch can be controlled. After the winding is completed, use a cutting knife to cut the steel wire。
The core shaft serves as a support for the cutting tool when cutting steel wires. The working principle of the CNC winding machine is as below:
- The spring machine can wind various cylindrical pressure awnings with variable coil diameters
- Pitches through a combination of wire feeding rollers
- Upper and lower coil diameter rods, pitch rods, and cutting tools
For mechanical coiling machines, due to having only one power mechanism, each acting rod is fully interconnected through working mechanisms such as gears, cams, and clutches. Its structure is relatively complex and adjustment is time-consuming. Whenever changing a type of cartridge, it is often necessary to modify the cam shape, which requires a high level of technical proficiency from the operator. Especially, the adjustment range of the feed length depends on the size of a sector gear, which limits the free extension of the cartridge. When the unit type gear returns, it is also necessary to release the wire feeding roller through the clutch, which not only increases noise but also reduces the wire feeding accuracy during the winding process.
| 1025弹簧机详细参数配置 Detailed parameter configuration of 1025 spring machine | |
| 型号 Model | 1025 弹簧机 Spring machine |
| 线径 Wire diameter | 0.6-2.5mm |
| 最大送线指令值 Maximum wire delivery command value | 10000.00mm |
| 最小送线指令值 Minimum wire delivery command value | 0.01mm |
| 送线伺服电机 Wire feeding servo motor | 5.5kW |
| 送线轮组材质 Material of wire feeding wheel group | 40Cr |
| 最大送线速度 Maximum wire feeding speed | 100m/min |
| 最大送线长度 Maximum wire feeding length | 无限制Unrestricted |
| 轴数 Number of axes | 10 轴Axes |
| 同服电机输出总功率 Total output power of the same server motor | 10.7kW (2.7kW*1/1.0kW*8) |
| 输入电压 Input voltage | 380V |
| 机械尺寸 Mechanical dimensions | 1600x1500x1800mm |
| 机械重量 Mechanical weight | 约 1500KG |
| 折弯线材 Bending wire | 普通碳钢丝、不锈钢丝 Ordinary carbon steel wire, stainless steel wire |
| 用途范围 Scope of use | 线材成型类工艺产品 Wire forming process products |
| 样品展示SAMPLE DISPLAY | |||
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