Double deep pallet racking is a high-density storage solution designed to maximize warehouse space utilization. It allows for the storage of two pallets deep per rack, effectively doubling the storage capacity compared to traditional selective racking systems. This system is ideal for operations with a large quantity of the same SKU and works on a first-in, last-out (FILO) principle, where the pallets stored last are accessed first. While it requires specialized forklifts with extended reach, double deep racking optimizes storage density by reducing aisle space. This makes it suitable for products with lower turnover rates and enables efficient use of warehouse space while maintaining a relatively high level of selectivity.
Racking Details
Double Deep Pallet Racking main components include:
- Upright Frames: Bearing for the whole system.
- Braces: Dispersing force between the upright frames.
- Beams: Connecting between 2 upright frames and is the place to put pallets.
- Pallet Supports: Supporting to keep pallets stable.
- Baseplate: Connecting the upright frames to the floor and keeping the system steady.
- Column Guard: Protecting the upright frames from the collisions.
Standard Design
| Pallet (mm) | 800 x 1200 | 1000 x 1200 | 1200 x 1000 |
| Forklift Entry (mm) | 800 | 1000 | 1200 |
| Beam Standard | 2700 | 2300 | 2700 |
| No.of Pallet/Layer | 3 | 2 | 2 |
This design table is based on European safety and quality standards. It has been approved and widely applied in the industry today. Under this standard, we create the best quality products, meet the demands of the customers and is suitable for each storage system.
Feautures of Double Deep Pallet Racking
- Easily adjustable and relocatable to accommodate changing storage needs.
- Offers higher storage density compared to single-deep racking systems.
- Reduces the space required for aisles, maximizing warehouse space utilization.
- Ideal for handling high-throughput stock efficiently.
- Provides easy access to stored items without restricted access concerns.
- Can be used for various types of unit loads and adaptable to different warehouse configurations.
BR 18493 
VN 4351 
US 2624 
CN 2238 
AR 1646 
MY 1506 
EC 933 
MX 780 
